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bison Wrought Iron machines - for Ornamental Iron Products.

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Bison Exports

Automatic Wrought Iron Machine Systems
for
Ornamental Iron Production

the bison range of Automatic Wrought Iron machine systems

We have been India's LEADING Plant & Machinery Suppliers of Automated Wrought Iron Machine Systems.
We are also the leading source of REPLACEMENT SPARES, Dies, Toolings & Units that fit a number of International Machine Tools Used in the Wrought Iron Manufacturing Industry.

We have developed a substantial EXPERTISE based on our MINUTE KNOWLEDGE of the LEADING
German & Spanish MACHINE SYSTEMS.
Indeed for a number of years, we have been OEM suppliers of specialised DIES & TOOLINGS for the LEADING EUROPEAN SUPPLIERS.
We continue to be the After-Sales & Service centre for a HUGE Installed base of machines in India.


With this background & being part of one of India's most respected Engineering Consultancy firms we decided to develop a complete range of  Machine units,  Dies & Tools
for the Automated & standardised manufacture of Wrought Iron components.

With this brief, we are presenting a range of machine units which can be combined to set-up a Complete Wrought Iron Plant.

Please understand that we have already successfully converted this handicraft industry into a viable & lucrative business model.

For those of you who opt for our systems,
WE CAN GIVE A GUARANTEED PROUCTION OF THE SPECIFIED PARTS
from our various machine units.

With our experience we offer more than just machinery manufacture & supply - we are confident enough of our expertise in this sector to offer TOTAL MANUFACTURING consultancy.
In fact we are best suited to supplying a COMPLETE PLANT on a TURN-KEY basis with complete installation & training of personnel - initial production - also a regular supply of cheap components for business start-up.


The basic machine for all Automatic Wrought Iron production remains the:
AUTOMATIC IRON TWISTER or DRIVE UNIT.

This determines the output, controls & size of material that can be processed.

We will not confuse you with MODEL NOS. Capacities or specifications here:

Most standard Iron twisters work upto a range of 25-30mm Square Bar.
Operating at speed ranges variable from 6-30 RPM.
We can also make larger or smaller models.

A fairly large standard
AUTOMATIC HEAVY DUTY IRON TWISTER or DRIVE UNIT
would look like this....

The table on the left would be fitted with the EMBOSSING UNIT
&
the Fixture on the Right would have a HYDRAULIC CYLINDER fitted for Baskets...

it would then be
a STANDARD BASIC MACHINE
which would look like this...


As you can see the capacities of the two machines are quite different.
However since we try & ensure that our range is modular in nature -  the Hydraulics - fitted here to a SMALLER CAPACITY TWISTING MACHINE can  be  fitted via the Rapid Cylinder Fixture to the HEAVY DUTY TWISTER shown above this picture.


With a combination of these two units one can easily manufacture a range of:

            1) TWISTED Square BARS                  2)  BASKETS/CAGES/ZWIRBELS
                                 



The next UNIT which is integral to the AUTOMATIC SYSTEM
is
THE ROLLER EMBOSSING UNIT
this is literally like a COLD ROLLING STEEL MILL!!!
it produces a staggering TONNAGE(!!!)
of various EMBOSSED Designs & Profiles
on
Square Bars & Flats of Mild Steel, Brass etc.
on SPECIAL EXECUTION it can emboss the Corners of
HEAVY Guage SQUARE PIPE also!!

Generally this can be used to produce approx 5 Tonnes per day of Embossed Material.

 



After we are through with embosing the steel we can form it into a variety of scroll shapes.
for this we first have to HOT FORGE the ENDS of the Steel Flat or Bar.

   For this we can use a coal or gas forge :        the ends are then Formed in the ENDFORGE:

                         

After the End Forging these are inserted into Scrolling dies on the Scroll Former.

If the quantities required are small you can use a Scroll attachment on the main machine.
But if you require to make a lot of Scrolls then you would need a stand-alone
Scroll Forming Machine

     

Fitted with appropriate dies and the pre-set control system
you can manufacture a wide range of scrolls.



From the overview above we wish to give you an idea of the potential to mass-manufacture wrought iron components accurately to a specification - consistently.

The range of units, toolings, dies, designs etc. is so vast that it would be impossible & meaningles to try and fit onto a web-page.

We would only like to say that we are confident that we can manufacture a rugged and cost-effective solution to any manufacturing requirement of Wrought iron products.

The MAIN rationale behind our manufacturing these SOLUTION oriented Machine Units is that you are NOT BURDENED with unnecessary costs for FEATURES you will never use!!
Sometimed, you may just need a quick & dirty solution to a particular problem and at other times you might be considering setting up a dedicated manufacturing facility for a particularly profitable series of products.
In either case BISON machines will give you a SOLUTION to meet YOUR NEED.....



Please use the CGI Mail form below to let me know your requirements for any Wrought Iron MACHINES:
Clicking the SUBMIT button will DIRECTLY send me your comments
WITHOUT using YOUR default mail program so please include the CORRECT e-mail address
in the e-mail  box or your comments box for recieving a PROMPT REPLY!!

I look forward to hearing from you......

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