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On30 Side-Door Critter -- Boulder Valley Models
Boulder Valley Models --  On30 Kitbasher's Delight Series

Kitbashing ideas using the BVM KD-06 cab with a Bachmann 70-ton switcher
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Idea #4 -- Add some "3-D" details ...
I wanted this loco to have lots of chunky, free-standing detail & a variety of shapes/angles ... then I spotted the "plain" area just ahead of the exhaust and decided to add a little partially-opened hatch as shown here.

I marked & cut an opening with the Swiss cheese method, then outlined it with some thin styrene strip.  Another little piece was set inside to create a lip for the open hatch, which was cut from styrene sheet ... fairly simple detail that adds a little more interest.  (I used a chisel blade to remove the runners from the large, molded-on hatch and left that as a mysterious engine bulge with a headlight on top.)
Idea #5 -- Build a funky exhaust ...
Of course, it doesn't have to be THIS funky ... but this one was inspired by a prototype critter.  Honest!  I was browsing the North East Rail's Plymouth pages a while back and saved a photo of the Carbon Limestone loco from this page (4th row down).  (You may be gone a while if you start browsing those critter photos!)

I figured that I'd have a chance to improvise on that Rube Goldberg design somewhere along the line ... and here it is.  There's nothing especially difficult about the construction.  It just takes a little practice to cut & fit the styrene pieces (easily glued to shell with styrene cement).  To emboss the rivets, I sanded down the tip of a bulletin board tack and pressed it firmly into the back of the styrene -- takes a little practice, but works out nicely.
The exhaust elbows were snipped from a piece of scrap sprue -- those runners included in plastic model building kits.  A piece of styrene tube was slid over the end & the seams were sealed with gap-filling ACC.
Idea #6 -- Add a bulky headlight ...
First choice ... find an O or S scale headlight casting that suits you.  In my case, I wanted to simply match the style used on my KD-01 and KD-05 locos, so I built up the platform as shown.  The headlight housing itself is an 18" scale length of 1/4" styrene tube.  I glued a piece of .010 styrene to the back and sanded down the edges, then added an MV Lenses L-209 lens to the front.
The easy part ... cab, pilots & steps
The KD-06 kit includes an easy-assembly cab made from our high-quality resin castings ... and it fits right against the end of the 70-ton shell, so you can make your kitbash as simple or elaborate as you desire.

Grab-irons can be varied to suggest a hinged door as shown at far left or a sliding door as shown at near left ... or you can cut out the door for an open vestibule cab!
The KD-06 kit also includes pilots and corner steps as shown below right ... we made a special set of extended steps to fit below the cab to insure your crew can get in and out easily!
Idea #7 -- Detail the side sills ...
I decided to do "something different" along the side sills of this loco, so I looked through my parts bin and found a set of Grandt Line #18 2-1/2" nut on square washer castings.  I placed one near each end, one over each bolster and one in between.  A variety of other NBW castings can be used ... or you could add poling rods as shown on the KD-01 bash.
Ready for paint ...

Here's a photo of "The Warthog" with a coat of primer ... ready for a coat of company colors and a bit of dirt and grime ... The air tanks are BVM parts available in our "Detail Parts" section.
Final details ...

After the basic paint job was completed, I added a "canvas" radiator screen ... it's actually just a scrap of ordinary paper with a pieces of 010x020 styrene glued across the bottom.  With a little bit of thinned paint, the paper curled just enough to suggest canvas.  I also added a piece of thread and a Grandt Line #108 Eyebolt to create a tie-down.  The brass mesh pieces (K&S #2709) were painted separately and installed after the basic painting.  

The front grab-irons were formed by curling 020 wire around the shaft of a small screwdriver.  They stand about 2'6" tall over the deck.
Kit designs, photos & text copyright (c) 2003 Dallas Mallerich III
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